Abstract

An economically viable and environmental friendly method of generating hydrogen for fuel cells is by the reaction of certain metals with steam, called metalsteam reforming (MSR). This technique does not generate any toxic by-products nor contributes to the undesirable greenhouse effect. From the standpoint of favorable thermodynamics, total environmental benignity, and attractive economics, iron appears to be the metal of choice for such a process. An inexpensive source of iron for the MSR is the steel industry's mill-scale waste via hydrogen and carbothermic reduction, both of which are energy-intensive processes. These have been eliminated by a novel, solution-based room temperature technique producing nanoscale iron, thus obviating the sintering of iron or iron oxide and deactivation during the cyclic operation of MSR. Some preliminary results are presented of an investigation aimed at converting the mill-scale waste into nanoscale iron, which was subsequently used in generating hydrogen for proton exchange membrane fuel cells.